Basic Info.
Type
Horizontal Metal Drawing Machine
Usage
Wire, Prestressed Steel Wire, Standard Parts
Max.Inlet Wire Dia.
1.2-1.8
Annealer Type
DC Three Section Annealing
Transmission
Timing Belts+Triangle Belts+Flat Belts
Capstan
Tungsten Carbide Coating
Brake
20kg-M Pneumatic Brake
Traversing
110kw Reduce Motor
Oxidation Protection Type
Protected by Steam, Capacity 8kg/Hour
Product Description
HXE-22DWT Copper fine wire drawing machine with annealer is used to draw and anneal single bare copper wire from 1.2mm-1.8mm to 0.2mm-0.8mm.
I.Components
Name | Quantity |
1.Pay-off stands | 1 set |
2.HXE-22DWT Main drawing machine | 1 set |
3.Electrical cabinet | 1 set |
4.Steam generator | 1 set |
5.Lubrication tank and Pump | 1 set |
6.Bobbin loading&unloading trolley | 1 set |
7.Spare part for one year | 1 set |
8.Others | |
II.Main Technical parameters
1.Usage: Copper wire drawing and annealing
2.Inlet diameter: 1.2mm-1.8mm
3.Outlet diameter: 0.2mm-0.8mm
4.Max. mechanical speed: 2000m/min
5.Dies: 22 dies; Die dimension: Ф25mm*8-10mmT
6.Slip ratio: 15%, Finished capstan slip ratio: 8%
7.Main motor: AC 3 Phase 22KW, Inverter control
8.Take up motor: AC 3 Phase 5.5KW, Inverter control
9.Power transmission: Timing belts+Triangle belts+Flat belts
10.Take up capacity: 500kg for diameter 630mm iron spool
11.Spool size: Diameter 630mm
12.Take up type: Shaft type
13.Capstans: Tungsten carbide coating
14.Capstan lubrication: Water pipe spray
15.Traversing: 110KW reduce motor
16.Brake: 20KG-M Pneumatic brake
17.Air pressure: 4-6kg/cm2
18.Annealing pulley: Diameter 120mm
19.Annealing volt: DC60V, Annealing current: DC800A , Annealing motor power: 48KVA
20.Annealer type: DC Three section annealing, with aluminium door to open and close, with three brass annealing capstans and nickle rings to achieve wire annealing.
21.DC contact type/triangular annealing system/fully automatic follow up control (PLC control and Touch screen operation)
22.Oxidation protection type: Protected by steam, capacity 8kg/hour,
23.With Air blow system to blow water on wire surface (Air flow during annealing), Compressed air is needed (Buyer self prepare compressed air source). Compressed air 0.4-0.6Mpa, capacity 50L/min for one set machine.
24.Safety cover for spooler: Made of stainless steel, with window to observe
25.Tension control: Swing arms, Air pressure auto adjust.
26.Annealing cooling water recycle system: One 3 cubic meters water tank(With block to make the tank into two parts,one for output and one for input ), Heat exchanger, Pump, 2.2KW Pump motor, Watch, Small pipes. Capacity 100L/min for one set, Pressure 0.2-0.3Mpa. Anti-oxidation 0.5%-1% mixed with water (Buyer self prepare).
27.Drawing lubrication oil recycle system: One 3 cubic meters tank(With block to make the tank into two parts,one for output and one for input ), Heat exchanger, Pump, 2.2KW Pump motor, Watch, Small pipes. Drawing oil 2%-3% mixed with water (Confirm with oil supplier), capacity 50L/min for one set, Pressure 0.4-0.5Mpa (Buyer self prepare).
28.Electrical control system: With Siemens Inverters, PLC, Touching screen to control drawing speed and annealer. When set the parameters in advance, machine will auto increase speed, annealer will auto increase voltage and current with speed increase. When reach the setting meter length, machine will auto stop, and Alarm light will auto on and give alarm sound.
29.Annealer part is made of Aluminium, with aluminium door to open and close, with three brass annealing capstans and nickle rings to achieve wire annealing.
30.Machine dimension(L*W*H): Under confirm, Machine total weight: Under confirm
31.Power source: 380V, 50Hz, Machine color: as per buyer`s request
III.HXE-22DWT Main drawing machine
1.Material: Q235A
2.Structure
2-1.Frame is weld by steel plate, sand blasting and anneal to eliminate the inner stress.
2-2.Further processed by exactitude milling machine.
3.Wire inlet location: Located on the left of machine, 6 bores.
4.Axes: Material:45# steel. Precision: HRC25/27. Eliminate inner stress, improve the rigidity.
5.Capstan: Tungsten carbide coating, 4pcs. Loading&unloading the capstans, fixed tightly by cone model, capstan could be displaced according to the die location, avoid break the precision of axes.
6.Die Seat
6-1.The 1st and 22nd dies are independent. The 2nd to 21st die are founded by milled iron, small, increase operating room.
6-2.Die seat could be displaced according to the location of capstan.
7.Lubricating
7-1.Over the capstan and dies, has floating water pipe, won't impact the wire pointing.
7-2.The 1st and 22nd dies are lubricated separately.
8.Bobbin size: 630mm
9.Bobbin speed control:
9-1.By Air pressure, auto revising the spooler tension automatically.
9-2.Regulating the tension according to the different sizes of outlet diameter.
9-3.Each machine will have one weight balance device as back up.
10.Traversing unit:
10-1.110KW reduce motor
10-2.The bearing is slippery, high rigidly and fray slowly.
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